Introduction: Vertical Integration

At Magna-Power’s 73,500 sq-ft company-owned design and manufacturing facility in Flemington, New Jersey, the company has vertically integrated production of its products, starting from raw materials and electrical components, to completed high-power electronic assemblies. This level of integration provides Magna-Power with complete control over its quality, lead-time, and costs. With substantial continuous reinvestment in automation and new state-of-the-art machinery, Magna-Power offers medium-volume USA-manufactured products that compete worldwide on both performance and price.

Learn more about Magna-Power's various departments:

• Sheet Metal
• Printed Circuit Board
• Machining
• Sub-Assembly
• Magnetics
• Final Assembly
• Testing
• Logistics

Printed Circuit Board Department

From surface-mount to large power components, complete placement and inspection onto printed circuited boards, optimized for Magna-Power's low-to-medium volume high-mix requirements.

• Europlacer stencil printer and IINEO pick and place for SMT components
• 7-zone Heller reflow oven
• CyberOptics 3D automated optical inspection
• Three (3) rework stations and four (4) manual soldering stations
• Two (2) through-hole insertion lines for power components
• Nordson SELECT selective soldering system
• ITW Electrovert wave soldering

Sub-Assembly Department

Wire harnessing and preparation of multiple assemblies for installation into the final product.

• Schleuniger automated cut, strip and crimp for all power and control cables
• Functional and high voltage wire testing
• Fourteen (14) assembly stations
• Resistor module manufacturing
• Internally developed wire harness boards for all products

Final Assembly Department

Production lines for installation and interconnection of completed assemblies into the final product.

• Ten (10) batch assembly lines for low-volume orders
• Two (2) multiple operator push assembly lines for medium-to-high volume orders
• Panelized production for MT Series
• Tablet-based work instructions mounted to every production line

Logistics

Raw material, component, sub-assembly and partially complete assembly.

• 20,000 sq-ft of warehousing and stock
• Two (2) autonomous inventory robots for inter-company transport
• Internally developed Android picking app with real-time ERP integration